Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Lean Manufacturing Is and Why It Pays off on the FloorUntitledA Practical Route to Waste-Free Production

    Lean Manufacturing Training in Australia is a practical, hands-on programme that teaches you to identify and eliminate waste across a production system so that every step adds value for the customer. Grounded in the Toyota Production System (TPS), it turns proven Lean methods into skills you can use on the shop floor straight away. Over a focused one-day (eight-hour) programme you work through the five Lean principles, the eight wastes captured by DOWNTIME, value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time production, Total Productive Maintenance, standard work, SMED quick changeover and Kaizen. Real manufacturing examples and hands-on exercises run throughout the day. The training suits production and manufacturing managers, industrial engineers, supervisors, quality and maintenance professionals and continuous improvement teams. There is no exam and no prior Lean knowledge is needed. You leave able to run a waste walk, read a value stream map, set up 5S, design a simple kanban system and lead Kaizen. Start building world-class manufacturing habits with Invensis Learning.

    What Lean Manufacturing Is and Why It Pays off on the FloorA Practical Route to Waste-Free Production

    Lean Manufacturing Training in Australia is a practical, hands-on programme that teaches you to identify and eliminate waste across a production system so that every step adds value for the customer. Grounded in the Toyota Production System (TPS), it turns proven Lean methods into skills you can use on the shop floor straight away.

    Over a focused one-day (eight-hour) programme you work through the five Lean principles, the eight wastes captured by DOWNTIME, value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time production, Total Productive Maintenance, standard work, SMED quick changeover and Kaizen. Real manufacturing examples and hands-on exercises run throughout the day.

    The training suits production and manufacturing managers, industrial engineers, supervisors, quality and maintenance professionals and continuous improvement teams. There is no exam and no prior Lean knowledge is needed. You leave able to run a waste walk, read a value stream map, set up 5S, design a simple kanban system and lead Kaizen. Start building world-class manufacturing habits with Invensis Learning.

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    Key Highlightof the Lean Manufacturing Training Course

    End-to-End Skill Development

    • Structured Lean Manufacturing training in Australia designed to help learners understand the core principles, tools, and workflows covered in the program
    • Course content aligned with current industry expectations, real-world production improvement requirements, and practical learning objectives through a comprehensive Lean Manufacturing training program
    • Real-world examples and scenario-based learning to help learners connect Lean principles with everyday production, quality, and operations challenges
    • Guided learning support to help participants strengthen understanding, improve confidence, and apply Lean Manufacturing skills effectively in their roles

    Structured Courseware and Learning Resources

    • Access to organised Lean Manufacturing course materials including Value Stream Mapping templates, 5S audit checklists, and Kaizen event planning guides designed to support step-by-step learning
    • Topic-wise learning resources, exercises, and knowledge checks to reinforce understanding of waste elimination, flow design, and continuous improvement practices
    • Practice activities, assignments, and scenario-based exercises to help learners apply Lean tools in realistic production and operations situations using the Online Lean Manufacturing course
    • Supplementary learning aids such as OEE calculation worksheets, SMED reduction guides, Takt Time reference cards, and Kanban design templates

    Instructor-Led, Practical Learning Experience

    • Live interactive sessions delivered by experienced Lean practitioners with hands-on domain expertise across automotive, electronics, FMCG, and industrial manufacturing sectors
    • Real-world examples, case discussions, and applied process improvement exercises to deepen practical understanding of Lean tools and techniques
    • Opportunities to ask questions, clarify doubts, and participate in trainer-led discussions on waste identification, flow analysis, and Kaizen facilitation
    • Training approach focused on helping learners in Australia to use Lean tools confidently at work, not just complete the course content

    Flexible Learning Support

    • Choose from weekend Lean Manufacturing training, live virtual sessions, onsite delivery, or customised group learning based on your schedule and organisational requirements
    • Options include live virtual classroom training, onsite training, and customised group training depending on availability and organisational requirements
    • Learning support designed to help participants stay on track before, during, and after the Lean Manufacturing training
    • Additional revision and post-training support may be available based on the selected course format

    Learn the Core Concepts Covered in the Course

    • Understand the Toyota Production System, Lean philosophy, and the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection
    • Learn waste identification, Value Stream Mapping, 5S implementation, and Kanban design based on the course curriculum
    • Explore practical use cases showing how Lean Manufacturing tools are applied in automotive, electronics, healthcare, and service operations environments
    • Build role-relevant knowledge of OEE improvement, TPM implementation, error-proofing, and continuous improvement that supports better operational decisions

    Practice, Assessment, and Completion Support

    • Practice waste walk exercises, value stream mapping, 5S audits, Kaizen event planning, and OEE calculation through structured activities and simulations
    • Use assessments to identify knowledge gaps in Lean tools and strengthen understanding of weaker areas
    • Receive guidance from instructors in Australia to improve understanding of Lean principles and stay aligned with course objectives
    • Earn a course completion certificate after successfully meeting the training requirements

    Career and Workplace Application

    • Build practical Lean Manufacturing skills that can support career growth, role advancement, or improved production and operations performance
    • Strengthen confidence in applying Value Stream Mapping, 5S, Kaizen, Kanban, and OEE tools to real-world manufacturing and process improvement challenges
    • Improve professional credibility through structured, skill-focused Lean Manufacturing training recognised across industrial, automotive, FMCG, and service sectors
    • Strengthen enterprise-wide operational excellence through Lean Manufacturing corporate training for employees across production, quality, engineering, and operations functions

    Lean Manufacturing Training EligibilityWho Can Enroll?

    • No formal prerequisites are required to enroll in the Lean Manufacturing training program in Australia

    • Basic familiarity with production, operations, or quality management concepts is helpful but not mandatory

    • Professionals with limited prior experience in Lean or continuous improvement tools are welcome to join

    • Learners from all industries including manufacturing, automotive, FMCG, healthcare, logistics, and service operations can benefit from this training

    • Individuals and corporate teams in Australia seeking to build practical Lean Manufacturing skills are eligible to enroll

    The Real PayoffOf Learning Lean Manufacturing

    For Individuals

    For Individuals

    Lean Manufacturing training helps professionals build the practical waste-elimination skills that Australian manufacturers value most. The programme suits engineers, supervisors, managers and improvement specialists who want to lift productivity and reduce cost on the shop floor. Whether you work in food and beverage, defence, packaging, steel, chemicals or medical devices, the Lean tools you learn apply directly to your production environment from day one.

    If you want to be the person who spots waste and fixes flow before anyone else, this training gives you a structured, proven method. You gain the Toyota Production System toolkit, hands-on practice and the confidence to lead improvement where you work.

    • Gain a practical Lean toolkit you can apply to any production line
    • Learn to see and remove the eight wastes that erode margins
    • Build in-demand skills for continuous improvement and operations roles
    • Improve flow, lead time and on-time delivery in your own area
    • Lead 5S, kanban and Kaizen with confidence, not guesswork
    • Strengthen your value to Australian manufacturers under cost pressure
    • Apply standard work and mistake-proofing to cut recurring defects
    • Move from firefighting problems to preventing them at source
    For Organizations

    For Organizations

    Lean Manufacturing group training helps organisations build waste-elimination capability by equipping whole production teams with a common toolkit and vocabulary. Sessions can be delivered for a plant, a shift, or a cross-functional improvement team. For Australian manufacturers facing energy costs, labour shortages and margin pressure, this training provides a scalable, practical way to raise productivity and protect value.

    When operators, supervisors and engineers share the same Lean method, improvements stick. Team training creates a consistent approach to waste identification, 5S, flow and Kaizen that compounds across your operation.

    • Builds a shared Lean language across operators, engineers and managers
    • Reduces waste, inventory and lead time across production lines
    • Improves OEE, quality and on-time delivery performance
    • Standardises Lean practice across sites and shifts
    • Equips cross-functional teams to run their own Kaizen events
    • Delivers tailored training aligned to your production environment
    • Supports cost control amid rising energy and input prices
    • Strengthens in-house continuous improvement capability

    Lean Skills Are in Demand Across AustraliaThe Roles and Growth

    Lean skills are among the most valued capabilities in Australian manufacturing as employers face rising energy costs, labour shortages and pressure to automate. From food and beverage plants to defence, packaging, steel and medical device makers, organisations need people who can eliminate waste, improve flow and lift productivity, the practical capabilities that Lean Manufacturing training builds. Demand runs from shop floor supervisors through to continuous improvement managers and operations leaders, and here is what the market looks like now.

    A$115,000

    Continuous Improvement Manager pay, Australia

    average, PayScale 2026

    A$319B+

    Manufacturing contribution to GDP

    RSM Australia 2026

    862,000+

    People employed in manufacturing

    RSM Australia 2026

    120,000

    Extra workers needed by 2033

    defence, clean energy, space

    Sectors Hiring

    • —Food and Beverage Manufacturing
    • —Defence, Aerospace and Space
    • —Pharmaceutical and Medical Devices
    • —Metals, Steel and Packaging
    • —Automotive Supply and Machinery
    • —Chemicals and Industrial Products

    Demand Drivers

    • —Smart factories, robotics and automation lifting productivity
    • —Advanced manufacturing and defence capability scaling up
    • —Rising energy and input costs pushing waste reduction
    • —Reshoring and sovereign manufacturing capability
    • —Food and beverage as the largest manufacturing sub-sector
    • —Government grants funding modernisation and clean energy

    Sources: PayScale, SEEK, Glassdoor, ERI SalaryExpert (Australia) 2026; RSM Australia and Austrade manufacturing outlook 2026.

    Manufacturing Pressures That Make Lean a Priority in Australia

    Rising Energy and Input Costs

    Australian manufacturers face some of the world's higher energy and input costs. Lean waste elimination, OEE improvement and flow give plants a direct way to protect margins without cutting value.

    Lean cuts waste to protect margins

    Persistent Skills and Labour Shortages

    With workforce shortages across the sector, output depends on consistent methods. Standard work, 5S and visual management help stretched teams deliver reliably and onboard new staff faster.

    Lean standard work stabilises output

    Pressure to Automate and Digitise

    As factories adopt robotics, AI and 3D printing, automating a wasteful process just makes waste faster. Lean maps and stabilises the process first, so automation is targeted and pays back.

    Lean before you automate

    Sovereign and Defence Scale-Up

    Defence, clean energy and space need an extra 120,000 workers by 2033. Scaling this capability demands Lean flow, pull systems and risk-aware coordination across complex build programmes.

    Lean flow supports complex delivery

    Thin Margins in Food and Beverage

    Food and beverage is Australia's largest manufacturing sub-sector and fiercely competitive. Lean tools such as TPM, OEE and SMED cut downtime and scrap while protecting quality and compliance.

    Lean lifts OEE and reduces scrap

    Supply Chain and Reshoring Volatility

    As manufacturers reshore and rebuild sovereign capability, volatile supply drives cost and delay. Pull systems, kanban and levelled production build resilience without piling up inventory.

    Lean pull builds resilience

    Sources: RSM Australia, Austrade, Department of Industry Science and Resources; S&P Global Australia Manufacturing PMI 2026.

    Lean is more than a set of tools. It is how competitive Australian manufacturers protect margins and win. Build the skills to remove waste and improve flow where you work. Start today.

    Your Australian Lean Transformation

    Where You Stand Today,

    And What Lean Manufacturing Changes

    Australian manufacturers are under real pressure to do more with less, and the people who can apply Lean tools stand out. Here is how the training changes what you bring to the shop floor.

    Today

    Improvement work is ad hoc, with no shared method to remove waste

    After Training

    A structured Lean toolkit you can apply to any process from day one

    Today

    Seen as a capable operator or engineer, but not an improvement leader

    After Training

    Positioned for continuous improvement and operations roles valued across Australian industry

    Today

    Problems get firefought again and again and keep coming back

    After Training

    You solve root causes with Kaizen, standard work and mistake-proofing

    You complete the training

    Before

    Waste is largely invisible and quietly accepted as normal

    Now you have

    A trained eye for the eight wastes across any production line

    Before

    Flow stops and starts with no clear picture of the cause

    Now you have

    Value stream maps that expose bottlenecks, inventory and delay

    Before

    The workplace is cluttered and every operator works differently

    Now you have

    5S, visual management and standard work that hold the gains

    Before

    Improvement depends on a couple of individuals who know the tools

    Now you have

    A shared Lean vocabulary your whole team can use together

    "In a factory under cost and energy pressure, the person who can see waste and fix flow is the person who gets noticed."

    Join thousands of professionals who have trained with Invensis Learning and applied it at work.

    Sources: PayScale, SEEK, Glassdoor (Australia) 2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Australia is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Reframes efficiency as a mindset built into every decision, not a one-time cost-cutting exercise.

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    The Practical Lean Skills You Will BuildTools You Will Put to Work

    You will learn to apply the core Toyota Production System tools that remove waste and improve flow, from the eight wastes and value stream mapping through 5S, kanban, TPM, standard work and Kaizen. Every tool is taught with real manufacturing examples and hands-on exercises so you can use it straight away.

    See and Remove the Eight Wastes

    You will learn to identify and classify the eight wastes captured by DOWNTIME (defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing) through a structured waste walk on the shop floor, so improvement always starts from what actually adds value.

    Map the Value Stream End to End

    Build and read current-state value stream maps, calculate takt time, spot the bottleneck and use future-state design to plan flow. You leave able to visualise material and information flow and target the biggest waste first.

    Organise the Workplace with 5S

    Apply the five steps of 5S (Sort, Set in Order, Shine, Standardise, Sustain) and visual management such as Andon and production boards to create a clean, standardised workplace where abnormalities are immediately visible.

    Build Pull Systems with Kanban and JIT

    Understand push versus pull, design a simple kanban system, size a supermarket and calculate kanban quantities. You learn how Just-in-Time production removes overproduction, the worst of the wastes.

    Lift Equipment Reliability with TPM and OEE

    Apply Total Productive Maintenance and calculate Overall Equipment Effectiveness (Availability x Performance x Quality). You learn the six big losses and how to prioritise the equipment improvements that pay back most.

    Standardise Work and Speed Changeovers

    Write standard work using takt time, work sequence and standard WIP, then apply the SMED method to separate and convert setup tasks so changeovers shrink and smaller, more flexible batches become viable.

    Level Production and Mistake-Proof Quality

    Use Heijunka to smooth volume and mix and remove the unevenness that drives overproduction, and apply Poka Yoke mistake-proofing so defects are prevented at source rather than caught later.

    Lead Kaizen and a Continuous Improvement Culture

    Run daily Kaizen and focused Kaizen events, use A3 problem solving and understand the leadership behaviours and daily management that make Lean improvements stick long after the training ends.

    Who Should TakeLean Manufacturing Training in Australia?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    AUD 740

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

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    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

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    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Australia combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

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    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

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    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

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    Designed for organizations in Australia that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

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    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

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    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

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    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

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    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

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    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    AUD 740

    Please Note:Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Loading schedules…

    Why Choose Invensis Learning for Lean in AustraliaPractical Lean by Practitioners

    Invensis Learning is a Lean Manufacturing training company in Australia, delivering practical Lean training for professionals and manufacturing teams who want to remove waste, improve flow and lift productivity. Our programmes combine experienced trainers, real shop floor examples, hands-on exercises and flexible delivery so learning translates directly to your operation. Whether you enrol as an individual or arrange team training for a plant or shift, you get a professional learning experience built around real-world application and measurable improvement. As an ISO 9001:2015 and ISO 27001:2022 certified provider, we hold our own training to the standards we teach.

    • Experienced trainers with real Lean and manufacturing shop floor expertise
    • Flexible formats: live online (virtual instructor-led), classroom and onsite
    • Hands-on exercises using waste walks, VSM, 5S and OEE on real scenarios
    • Corporate and team delivery tailored to your production environment
    • ISO 9001:2015 and ISO 27001:2022 certified training provider
    • Practical, application-focused learning, not just theory
    • Dedicated learner support before, during and after training
    • Trusted by professionals and organisations across many industries

    4.7/5

    Rated by Learners Worldwide

    500+

    Corporate Clients

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    Years of Training Excellence

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    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in AustraliaAll our classroom training is now available online at your convenience

    Lean Manufacturing in Australia

    Park Hyatt Sydney, 7 Hickson Rd, The Rocks NSW 2000, Australia

    Lean Manufacturing in Australia

    Gilligan’s, 57/89 Grafton St, Cairns City QLD 4870, Australia

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    Corporate Lean Training for TeamsUpskill Your Production Team

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    • Suitable for a plant, a shift, or a cross-functional improvement team
    • Customised schedules built around your production availability
    • Onsite, live virtual or hybrid delivery to fit shop floor shifts
    • Trainers with hands-on manufacturing and Lean experience
    • Waste walks and exercises applied to your own production lines
    • A shared Lean vocabulary that makes improvements stick across the team
    • Scalable delivery for single sites and multi-site operations across Australia

    Manufacturers We Support

    BlueScope SteelCSLBAE Systems AustraliaAmcorBega CheeseCochlear

    What Our Learners Say

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    Went Straight from the Room to the Line

    "The waste walk and value stream mapping exercises changed how I look at our line. Within a fortnight I had cut a changeover in half using the SMED approach we practised. The trainer kept everything grounded in real manufacturing."

    Daniel Whitfield

    Manufacturing Engineer

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    A Practical Toolkit I Use Every Shift

    "As a production supervisor I finally have a structured way to lead 5S and daily Kaizen with my team. The eight wastes framework gave us a shared language, and the exercises made it stick rather than just being theory."

    Sophie Nguyen

    Production Supervisor

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    Perfect for a First Step into Lean

    "I came in with no Lean background and left able to calculate OEE and design a simple kanban system. The pace suited a mixed group and the real-world food manufacturing examples were spot on for my role."

    Liam O'Brien

    Quality Coordinator

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    Aligned Our Whole Plant on Lean

    "We ran this onsite for a cross-functional team and it created a common improvement language across operators, engineers and maintenance. The trainer tailored the exercises to our own plant, so the value was immediate."

    Rachel Thompson

    Operations Manager

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    Real Capability, Not Box-Ticking

    "As an L&D lead I needed training that would deliver measurable change, not just a certificate to file. The team came back running waste walks and OEE reviews on their own. Coordination and scheduling were seamless."

    Mark Sullivan

    Learning and Development Lead

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    Invensis Learning delivers industry-leading Lean Manufacturing training solutions tailored for individuals and organizations.

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean Manufacturing Training is a practical, non-certification programme that teaches you to eliminate waste and improve flow in a production system, grounded in the Toyota Production System. It suits production and manufacturing managers, engineers, supervisors, quality and maintenance professionals, and continuous improvement teams.

    General

    What is Lean Manufacturing Training and who is it for?

    Lean Manufacturing Training is a practical, non-certification programme that teaches you to eliminate waste and improve flow in a production system, grounded in the Toyota Production System. It suits production and manufacturing managers, engineers, supervisors, quality and maintenance professionals, and continuous improvement teams.

    Is Lean Manufacturing training worth it for my career in Australia?

    Yes. Australian manufacturers face high energy costs, labour shortages and margin pressure, so people who can remove waste and improve flow are in strong demand. Lean skills support roles from production supervisor to continuous improvement manager, and the tools apply from day one.

    What framework is the training based on?

    The training is grounded in the Toyota Production System (TPS) and the five Lean principles: identify value, map the value stream, create flow, establish pull and seek perfection. You also learn the eight wastes (DOWNTIME), 5S, kanban, Just-in-Time, TPM and Kaizen.

    Do I need prior Lean experience to attend?

    No. There are no prerequisites. The programme introduces Lean manufacturing from first principles, so it works for people new to Lean as well as those who want a structured refresher. Prior manufacturing experience is useful but not required.

    How is this different from Lean Six Sigma training?

    Lean Manufacturing training focuses on the manufacturing Lean toolkit (TPS, the eight wastes, VSM, 5S, kanban, JIT, TPM, OEE, SMED, standard work and Kaizen). Lean Six Sigma adds the statistical DMAIC method. This course is the focused, practical shop floor Lean programme.

    Pricing

    How much does Lean Manufacturing training cost in Australia?

    Fees vary by delivery mode (live online, classroom or onsite) and group size, so pricing is available on request. Corporate and group rates apply for teams. Contact a learning advisor for a tailored quote for your situation.

    What is included in the training fee?

    The fee typically covers instructor-led sessions across all six Lean modules, hands-on exercises, learning materials and a course completion certificate from Invensis Learning. There is no separate exam fee, as this is a non-certification programme.

    Do you offer group or corporate pricing?

    Yes. We offer corporate and group rates for teams, with customised schedules and onsite or live virtual delivery. This is often the most cost-effective option for training a plant or shift together. Ask about corporate pricing for a quote.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with invoicing available for corporate bookings. Speak with a learning advisor to arrange the option that suits you or your organisation.

    Is Lean Manufacturing training a good investment for a whole team?

    Yes. When operators, engineers and supervisors share the same Lean method, improvements compound and stick. Team training builds a common vocabulary for waste, 5S, flow and Kaizen across your operation. Request a group quote to plan team training.

    Assessment

    Is there an exam for this training?

    No. This is a non-certification programme with no exam. Learning is reinforced through hands-on Lean tool exercises, waste identification activities, manufacturing case examples and group discussion throughout the day.

    Do I receive anything on completion?

    Yes. You receive a course completion certificate from Invensis Learning after completing the programme. It records your attendance and the Lean manufacturing skills covered, which you can apply immediately at work.

    How is learning assessed during the programme?

    There is no formal assessment. Instead, you apply the tools through practical exercises such as a waste walk, value stream mapping, a 5S assessment, an OEE calculation and kanban sizing, so you build real capability during the session.

    Will I be able to apply Lean tools straight away?

    Yes. By the end you can run a waste walk, read a value stream map, implement 5S, design a simple kanban system, calculate OEE and lead Kaizen. The skills are immediately applicable and do not expire.

    Does this lead to a formal Lean qualification?

    No formal credential or governing-body qualification is awarded, as Lean manufacturing training has no awarding body. It builds practical, workplace-ready skills and a completion certificate from Invensis Learning, and pairs well with further Lean study later.

    Course Content

    What topics does the Lean Manufacturing course cover?

    The course covers the Toyota Production System and five Lean principles, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, Just-in-Time, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and building a Lean culture.

    How long is the training?

    The programme runs for one day (eight hours), and can also be delivered as two half-days. It covers all six Lean modules with concept explanations, real manufacturing examples and hands-on exercises throughout.

    Are there hands-on exercises?

    Yes. Practical, hands-on exercises run throughout, including a Gemba-based waste walk, value stream data collection, a 5S workplace assessment, an OEE calculation and kanban quantity sizing, all applied to realistic production scenarios.

    What will I learn about reducing waste and cost?

    You will learn to identify the eight wastes, map flow to find bottlenecks, improve equipment effectiveness with TPM and OEE, cut changeover time with SMED and prevent defects with Poka Yoke, all of which reduce cost while protecting value and quality.

    Is the training only for manufacturing?

    It focuses on manufacturing, but many tools such as 5S, Kaizen, value stream mapping and waste elimination apply to logistics, operations and service environments too. Cross-functional teams from the wider operation also benefit.

    Enrollment

    How do I enrol in Lean Manufacturing training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete your booking, and you will receive schedule details, joining instructions and learning materials. Talk to a learning advisor if you need help choosing dates.

    What training formats are available?

    The course is available as live online (virtual instructor-led) training, classroom sessions and onsite corporate delivery. You can pick the format that best fits your schedule, your team and your production environment.

    How soon can I start?

    Public sessions run on a regular schedule, and corporate onsite dates can be arranged around your operation. See upcoming schedules or speak with a learning advisor to find the next available session that suits you.

    Can you deliver the training onsite at our plant?

    Yes. Onsite delivery is a popular option because the exercises can be applied to your own production lines. We tailor examples to your environment and schedule around shifts. Contact us to arrange onsite training for your team.

    What is the reschedule or cancellation policy?

    Rescheduling and cancellations are handled per our published policy, with flexible options on selected bookings. Reach out to our support team for the details that apply to your enrolment.