Course Overview

    Overview

    Course Highlights

    Eligibility Criteria

    Benefits

    What Is Lean Manufacturing and Why It MattersUntitledA Practical Route to Waste-Free Production

    Lean Manufacturing Training is a practical, one-day programme that teaches you to identify and eliminate the waste that slows production, inflates cost and erodes quality. Grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, it walks you through the five Lean principles, the eight wastes known by the acronym DOWNTIME, and the core toolkit of 5S, value stream mapping, kanban, Just-in-Time, Total Productive Maintenance and Kaizen. For professionals across the Dominican Republic, where free-zone manufacturing now drives more than 60 percent of national exports, these skills are directly applicable on the shop floor. You learn to run a waste walk, map a value stream, design a pull system, calculate Overall Equipment Effectiveness and lead continuous improvement in your own plant. The training suits production and manufacturing managers, engineers, supervisors, quality professionals and Lean coordinators, with no prior Lean experience required. Delivered in live virtual, classroom and corporate onsite formats, it ends with a course completion certificate from Invensis Learning and skills you can use the very next day.

    What Is Lean Manufacturing and Why It MattersA Practical Route to Waste-Free Production

    Lean Manufacturing Training is a practical, one-day programme that teaches you to identify and eliminate the waste that slows production, inflates cost and erodes quality. Grounded in the Toyota Production System (TPS) developed by Taiichi Ohno and Shigeo Shingo, it walks you through the five Lean principles, the eight wastes known by the acronym DOWNTIME, and the core toolkit of 5S, value stream mapping, kanban, Just-in-Time, Total Productive Maintenance and Kaizen.

    For professionals across the Dominican Republic, where free-zone manufacturing now drives more than 60 percent of national exports, these skills are directly applicable on the shop floor. You learn to run a waste walk, map a value stream, design a pull system, calculate Overall Equipment Effectiveness and lead continuous improvement in your own plant.

    The training suits production and manufacturing managers, engineers, supervisors, quality professionals and Lean coordinators, with no prior Lean experience required. Delivered in live virtual, classroom and corporate onsite formats, it ends with a course completion certificate from Invensis Learning and skills you can use the very next day.

    Certification Badge

    Key Highlightof the Lean Manufacturing Training Course

    End-to-End Skill Development

    • Structured Lean Manufacturing training in Dominican Republic designed to help learners understand the core principles, tools, and workflows covered in the program
    • Course content aligned with current industry expectations, real-world production improvement requirements, and practical learning objectives through a comprehensive Lean Manufacturing training program
    • Real-world examples and scenario-based learning to help learners connect Lean principles with everyday production, quality, and operations challenges
    • Guided learning support to help participants strengthen understanding, improve confidence, and apply Lean Manufacturing skills effectively in their roles

    Structured Courseware and Learning Resources

    • Access to organised Lean Manufacturing course materials including Value Stream Mapping templates, 5S audit checklists, and Kaizen event planning guides designed to support step-by-step learning
    • Topic-wise learning resources, exercises, and knowledge checks to reinforce understanding of waste elimination, flow design, and continuous improvement practices
    • Practice activities, assignments, and scenario-based exercises to help learners apply Lean tools in realistic production and operations situations using the Online Lean Manufacturing course
    • Supplementary learning aids such as OEE calculation worksheets, SMED reduction guides, Takt Time reference cards, and Kanban design templates

    Instructor-Led, Practical Learning Experience

    • Live interactive sessions delivered by experienced Lean practitioners with hands-on domain expertise across automotive, electronics, FMCG, and industrial manufacturing sectors
    • Real-world examples, case discussions, and applied process improvement exercises to deepen practical understanding of Lean tools and techniques
    • Opportunities to ask questions, clarify doubts, and participate in trainer-led discussions on waste identification, flow analysis, and Kaizen facilitation
    • Training approach focused on helping learners in Dominican Republic to use Lean tools confidently at work, not just complete the course content

    Flexible Learning Support

    • Choose from weekend Lean Manufacturing training, live virtual sessions, onsite delivery, or customised group learning based on your schedule and organisational requirements
    • Options include live virtual classroom training, onsite training, and customised group training depending on availability and organisational requirements
    • Learning support designed to help participants stay on track before, during, and after the Lean Manufacturing training
    • Additional revision and post-training support may be available based on the selected course format

    Learn the Core Concepts Covered in the Course

    • Understand the Toyota Production System, Lean philosophy, and the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection
    • Learn waste identification, Value Stream Mapping, 5S implementation, and Kanban design based on the course curriculum
    • Explore practical use cases showing how Lean Manufacturing tools are applied in automotive, electronics, healthcare, and service operations environments
    • Build role-relevant knowledge of OEE improvement, TPM implementation, error-proofing, and continuous improvement that supports better operational decisions

    Practice, Assessment, and Completion Support

    • Practice waste walk exercises, value stream mapping, 5S audits, Kaizen event planning, and OEE calculation through structured activities and simulations
    • Use assessments to identify knowledge gaps in Lean tools and strengthen understanding of weaker areas
    • Receive guidance from instructors in Dominican Republic to improve understanding of Lean principles and stay aligned with course objectives
    • Earn a course completion certificate after successfully meeting the training requirements

    Career and Workplace Application

    • Build practical Lean Manufacturing skills that can support career growth, role advancement, or improved production and operations performance
    • Strengthen confidence in applying Value Stream Mapping, 5S, Kaizen, Kanban, and OEE tools to real-world manufacturing and process improvement challenges
    • Improve professional credibility through structured, skill-focused Lean Manufacturing training recognised across industrial, automotive, FMCG, and service sectors
    • Strengthen enterprise-wide operational excellence through Lean Manufacturing corporate training for employees across production, quality, engineering, and operations functions

    Lean Manufacturing Training EligibilityWho Can Enroll?

    • No formal prerequisites are required to enroll in the Lean Manufacturing training program in Dominican Republic

    • Basic familiarity with production, operations, or quality management concepts is helpful but not mandatory

    • Professionals with limited prior experience in Lean or continuous improvement tools are welcome to join

    • Learners from all industries including manufacturing, automotive, FMCG, healthcare, logistics, and service operations can benefit from this training

    • Individuals and corporate teams in Dominican Republic seeking to build practical Lean Manufacturing skills are eligible to enroll

    The Payoff of Building Lean SkillsPractical Gains for You and Your Plant

    For Individuals

    For Individuals

    Lean Manufacturing Training gives you a complete, practical toolkit for eliminating waste and improving flow. Rather than theory alone, you practise the tools that plants actually use, from waste walks and value stream mapping to 5S, kanban and OEE analysis. Whether you work in medical devices, cigars, textiles, food or any production environment in the Dominican Republic, these skills make you more effective on the line and more valuable to employers focused on cost, quality and speed.

    If you want to move from firefighting problems to preventing them, this programme is a clear step forward. You leave able to run improvement activities on your own shop floor and to speak the Lean language that modern manufacturers expect.

    • Spot and remove the eight wastes (DOWNTIME) in any production line
    • Apply 5S, value stream mapping and kanban to real shop-floor problems
    • Cut lead time, inventory and defects while improving on-time delivery
    • Calculate OEE and target the six big losses that hold equipment back
    • Lead Kaizen improvements and standard work with confidence
    • Become the go-to Lean practitioner your team relies on
    • Open a path into operations, quality and continuous improvement roles
    • Gain skills you can apply the next day, with no prior Lean experience needed
    For Organizations

    For Organizations

    Corporate Lean manufacturing training helps organisations build improvement capability by equipping whole teams with a common set of tools and a shared language. Training can be delivered for a single line, a plant, or cross-functional groups across several sites. For manufacturers looking to protect margin and raise quality, this training turns Lean from a slogan into daily practice that operators, supervisors and engineers apply together.

    If your plant struggles with waste, long lead times or inconsistent quality, group training creates a standardised approach to flow, pull and Kaizen. Teams leave able to run waste walks, 5S audits and improvement events without waiting for outside help.

    • Builds a shared Lean vocabulary across production and support teams
    • Standardises waste elimination, 5S and standard work across sites
    • Improves flow, OEE and on-time delivery through practical tools
    • Reduces cost, inventory and defects without new capital spend
    • Embeds a continuous improvement culture led from the shop floor
    • Delivers flexible onsite, live virtual or hybrid training for teams
    • Uses your own lines and value streams in the exercises
    • Scales across plants in the Dominican Republic and the wider region

    Lean Careers in DR ManufacturingRoles and Rising Demand in Free Zones

    Lean skills are in demand wherever the Dominican Republic makes things, and that is a lot. Free-zone plants employ more than 200,000 people directly and generate over 60 percent of national exports. Medical device, cigar, textile and food manufacturers all compete on flow, quality and cost, exactly what Lean delivers. Lean manufacturing training gives you the tools these employers are looking for. Roles range from line supervisor and process engineer to continuous improvement manager and plant manager, and here is what the market looks like right now.

    200,000+

    Free-zone direct jobs

    ProIndustria / ADOZONA 2026

    60%+

    Free-zone share of exports

    of national exports, 2026

    40+

    Medical device manufacturers

    USITC, exporting mainly to the US

    7.8%

    Free-zone export growth

    March 2026, year on year

    SECTORS HIRING

    • —Medical Devices and Pharmaceuticals
    • —Tobacco and Premium Cigars
    • —Textiles, Apparel and Footwear
    • —Food and Beverage Manufacturing
    • —Electrical and Electronics
    • —Logistics and Free-Zone Operations

    GROWTH TRENDS

    • —Free zones employ 200,000+ directly and drive 60%+ of exports
    • —Medical devices now the top free-zone export category
    • —10M+ sq ft of new industrial space added since 2020
    • —Nearshoring pulling advanced manufacturing to the island
    • —Continuous improvement talent in short supply
    • —Rising cost pressure pushing plants to optimise flow

    Sources: ProIndustria, ADOZONA, DR1, Dominican Today, USITC 2025-2026; Glassdoor, Paylab, SalaryExpert (Dominican Republic).

    The Forces Making Lean Skills Essential in the DR

    Waste That Erodes Export Margins

    Free-zone exporters drive over 60 percent of Dominican exports, but non-value-adding waste inflates cost and lead time. Lean skills attack that waste directly on the line.

    Lean training targets waste at source

    Medtech Quality Under Pressure

    With 40-plus medical device makers exporting to the US, plants must hold tight quality and flow. Poka Yoke, standard work and 5S build quality in rather than inspecting it later.

    Lean builds quality in at source

    Scaling Capacity Without Chaos

    Free zones added over 10 million square feet since 2020. Rapid expansion demands value stream discipline and pull systems so growth does not multiply inventory and delay.

    Lean brings flow discipline to growth

    A Shortage of Lean Practitioners

    Demand for continuous improvement talent outpaces supply on the island. Professionals who can run Kaizen, value stream mapping and OEE analysis are sought after by free-zone employers.

    Lean skills make you stand out

    Rising Cost of Labour and Energy

    As input costs climb, Dominican manufacturers rely on efficiency to protect margin. TPM, SMED and OEE improvement recover hidden capacity without new spending.

    Lean recovers hidden capacity

    Nearshoring and Global Competition

    Nearshoring brings new orders but tougher benchmarks. Just-in-Time flow and levelled production help DR plants compete on speed, cost and reliability.

    Lean helps plants compete on speed

    Sources: ProIndustria, ADOZONA, DR1, Dominican Today (free-zone data) 2026; USITC (medical devices).

    Lean manufacturing is more than a toolkit. It is how modern plants win on cost, quality and speed. Build the skills your shop floor needs and lead the improvement. Start your Lean journey today.

    Your Dominican Republic Career Transformation

    From Firefighting to Flow

    The Shift Lean Training Delivers

    Dominican manufacturing is scaling fast, and employers increasingly separate teams that can run Lean from those still fighting fires. Here is the shift the training delivers for you and your shop floor.

    Today

    Skills tied to one plant and one way of working

    After training

    A portable Lean toolkit valued across DR free-zone employers

    Today

    Limited say in how the line is designed and run

    After training

    Able to lead waste walks, Kaizen events and pull-system design

    Today

    Progress capped at supervisory level

    After training

    Ready for continuous improvement and operations roles

    You build Lean capability

    Before

    Waste and delays are firefought as they appear

    Now you have

    You spot and remove the eight wastes systematically

    Before

    Improvement depends on gut feel and experience

    Now you have

    You use VSM, OEE and standard work to target real losses

    Before

    Quality problems surface late, after inventory builds

    Now you have

    You build quality in at source with 5S, Poka Yoke and pull

    Before

    Valued for delivery, but not for driving change

    Now you have

    Recognised as the Lean practitioner your plant relies on

    "On a modern shop floor, the gap between busy and productive is Lean, and the plants that matter already know it."

    Join 50,000+ professionals who trained with Invensis Learning and put Lean to work.

    Sources: ProIndustria, ADOZONA, Glassdoor, Paylab (Dominican Republic) 2025-2026.

    Module 1: Foundations of Lean Thinking

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Module 2: Identifying and Eliminating Waste (MUDA, MURA, MURI)

    • Identifying the eight types of waste: Defects, Overproduction, Waiting, Non-Utilised Talent, Transportation, Inventory, Motion, and Extra Processing
    • Conducting waste walk exercises to assess current-state operations and prioritise improvement opportunities across production processes
    • Understanding the difference between MUDA (waste), MURA (unevenness), and MURI (overburden), and applying structured elimination strategies for each

    Module 3: Value Stream Mapping (VSM)

    • Creating current-state value stream maps to visualise the flow of materials and information across the production process
    • Analysing current-state maps to identify bottlenecks, excess inventory, non-value-added steps, and process cycle efficiency metrics
    • Designing future-state value stream maps and building improvement roadmaps to close the gap between current and desired production performance

    Module 4: 5S Workplace Organisation

    • Implementing the five steps of 5S: Sort (Seiri), Set in Order (Seiton), Shine (Seiso), Standardise (Seiketsu), and Sustain (Shitsuke)
    • Conducting 5S workplace assessments, scoring production areas, and identifying corrective actions to improve organisation and visual management
    • Building 5S sustaining mechanisms including audit schedules, visual controls, and standard work documentation to maintain workplace improvements

    Module 5: Just-in-Time (JIT) Production and Kanban

    • Understanding Just-in-Time production principles including Takt Time analysis, one-piece flow, and pull-based scheduling to reduce inventory and lead times
    • Designing and implementing Kanban pull systems to manage material flow, signal replenishment, and eliminate overproduction between production stages
    • Calculating Takt Time, cycle time, and process lead time to balance workload and design efficient production flows aligned with customer demand

    Module 6: Kaizen and Continuous Improvement Events

    • Understanding Kaizen philosophy, the PDCA (Plan-Do-Check-Act) improvement cycle, and the principles of rapid improvement event facilitation
    • Planning, facilitating, and following up on structured Kaizen events including team selection, problem scoping, root cause analysis, and countermeasure implementation
    • Building a Kaizen culture through daily improvement habits, idea management systems, and leadership behaviours that sustain continuous improvement momentum

    Module 7: Error-Proofing with Poka-Yoke and Jidoka

    • Understanding error-proofing principles and the difference between detection and prevention approaches to quality control in manufacturing processes
    • Designing and implementing Poka-Yoke (mistake-proofing) devices and mechanisms to eliminate defects at the source before they reach the next production stage
    • Applying Jidoka (autonomation) principles to enable machines and operators to detect abnormalities, stop production, and signal for corrective action automatically

    Module 8: Total Productive Maintenance (TPM) and OEE

    • Understanding Total Productive Maintenance principles including the eight pillars of TPM and how TPM supports Lean production by eliminating equipment-related waste
    • Calculating Overall Equipment Effectiveness (OEE) using Availability, Performance, and Quality components to measure and improve production asset performance
    • Implementing Autonomous Maintenance practices to involve operators in basic equipment care, inspection, and early defect detection to reduce unplanned downtime

    Module 9: Sustaining Lean and Building a Lean Culture

    • Developing Lean management systems including visual management, daily team meetings, tiered accountability processes, and leader standard work to sustain improvements
    • Measuring and tracking Lean progress using key performance indicators including lead time, first-pass yield, OEE, inventory turns, and on-time delivery
    • Building a long-term Lean transformation roadmap, engaging cross-functional teams, and developing internal Lean practitioner capability to drive ongoing operational excellence

    Course Curriculumof the Lean Manufacturing Training

    The Lean Manufacturing training curriculum in Dominican Republic is structured across nine modules, taking learners from foundational Lean thinking and waste identification through to advanced production system design, error-proofing, and sustaining continuous improvement culture.

    • Overview of the Toyota Production System (TPS), the history of Lean, and how Lean thinking differs from traditional mass production approaches
    • Understanding the five Lean principles: Value, Value Stream, Flow, Pull, and Perfection, and how they apply to manufacturing and service environments
    • Introduction to Lean culture, the leadership role in Lean transformation, and the importance of employee engagement in sustaining continuous improvement

    Reframes efficiency as a mindset built into every decision, not a one-time cost-cutting exercise.

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    The Lean Tools You Will MasterSkills You Apply on the Shop Floor

    Here is what you will learn in Lean Manufacturing Training: the full Toyota Production System toolkit, from the five Lean principles to Kaizen, taught through hands-on exercises you can repeat in your own plant.

    The Five Lean Principles and TPS

    Understand value, the value stream, flow, pull and perfection, and how the two pillars of the Toyota Production System, Just-in-Time and Jidoka, underpin every Lean improvement you will make.

    Spotting the Eight Wastes (DOWNTIME)

    Learn to see and quantify defects, overproduction, waiting, non-utilised talent, transportation, inventory, motion and extra processing through a structured waste walk on the Gemba.

    Value Stream Mapping

    Draw current and future-state maps, capture cycle time, changeover and inventory, calculate takt time, find the bottleneck and plan the Kaizen events that close the gap.

    5S and Visual Management

    Apply Sort, Set in Order, Shine, Standardise and Sustain, then use Andon, production boards and floor markings so any abnormality on the line is visible at a glance.

    Pull Systems, Kanban and JIT

    Move from push to pull, design kanban loops and supermarkets, size containers and cards, and apply Just-in-Time so each step makes only what the next one has used.

    TPM and OEE

    Use Total Productive Maintenance and autonomous maintenance to lift equipment reliability, and calculate OEE (Availability x Performance x Quality) to target the six big losses.

    SMED, Heijunka and Standard Work

    Cut changeover time with Single-Minute Exchange of Die, level volume and mix with Heijunka, and document standard work so results stay predictable and improvable.

    Kaizen and Lean Culture

    Run daily Kaizen and focused Kaizen events, use A3 problem solving, and build the leadership habits and daily management that make Lean improvements stick.

    Who Should TakeLean Manufacturing Training in Dominican Republic?

    Manufacturing Managers and Plant Managers

    Production Supervisors and Team Leaders

    Quality Engineers and Quality Managers

    Industrial Engineers and Process Engineers

    Supply Chain and Operations Professionals

    Maintenance Engineers and TPM Coordinators

    Professionals transitioning into Lean or process improvement roles

    Continuous Improvement (CI) and Operational Excellence Specialists

    Who Can Take This Certification Training

    Lean Manufacturing Training Modesfor Professionals and Teams

    We offer flexible training formats designed to suit different learning preferences, schedules, and professional goals. Whether you prefer self-paced learning or a structured, corporate, instructor-led experience, choose the option that best supports your skill development journey with the best Lean Manufacturing online training options.

    Lean Manufacturing Live Virtual Training

    • Live online instructor-led sessions

    • Interactive discussions and virtual activities

    • Expert guidance from experienced trainers

    • Practice assessments and revision support

    • Dedicated Q&A sessions for concept clarification

    • Fixed schedules for accountability and momentum

    • Small batch sizes for personalized attention

    • Access from any location with internet connectivity

    DOP 20360

    Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Untitled

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

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    Lean Manufacturing Classroom Training

    • Instructor-led classroom sessions

    • Interactive discussions and group activities

    • Real-world examples and practical exercises

    • Structured learning with fixed schedules

    • Opportunities for peer networking and collaboration

    • Practice assessments and knowledge checks

    • Dedicated Q&A and concept clarification

    • Immediate trainer feedback and support

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    Learn through face-to-face sessions led by experienced instructors in a collaborative classroom environment. This classroom Lean Manufacturing training in Dominican Republic combines expert guidance, peer interaction, and hands-on activities to create an engaging learning experience.

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    Best For: Learners who prefer in-person interaction, structured schedules, and collaborative learning experiences.

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    Lean Manufacturing Corporate Group Training

    • Customized training aligned to organizational goals

    • Flexible delivery: onsite, virtual, hybrid, or blended

    • Scheduling tailored to business availability

    • Role-based examples and industry-relevant discussions

    • Progress tracking and learner assessments where applicable

    • Dedicated coordination and administrative support

    • Consistent learning experiences across teams

    • Scalable delivery for local, regional, or global workforces

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    Designed for organizations in Dominican Republic that want to build capabilities at scale, standardize Lean practices, and support workforce development through customized Lean Manufacturing training for companies.

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    Best For: Organizations looking to upskill employees, address capability gaps, and deliver consistent training across teams.

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    Lean Manufacturing Focused 1-to-1 Training

    • One-to-one instructor attention

    • Customized learning plans and objectives

    • Flexible scheduling based on availability

    • Personalized feedback and coaching

    • Additional focus on challenging topics

    • Targeted practice and revision support

    • Faster clarification of questions and concepts

    • Learning pace is adapted to individual needs

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    Receive personalized instruction tailored to your goals, pace, and learning requirements through dedicated sessions from trusted Lean Manufacturing training company.

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    Best For: Professionals seeking personalized guidance, accelerated learning, or focused support to achieve specific outcomes.

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    Lean Manufacturing Live Virtual Training

    Lean Manufacturing Live Virtual Training

    Live online instructor-led sessions

    Interactive discussions and virtual activities

    Expert guidance from experienced trainers

    Practice assessments and revision support

    Dedicated Q&A sessions for concept clarification

    Fixed schedules for accountability and momentum

    Small batch sizes for personalized attention

    Access from any location with internet connectivity

    Starts from

    DOP 20360

    Please Note:Attend fully interactive online sessions from anywhere while benefiting from real-time instructor guidance and collaborative learning experiences through virtual Lean Manufacturing training.

    Best For: Professionals seeking the flexibility of online learning without compromising on live instructor interaction.

    Loading schedules…

    Why Choose Invensis LearningFor Lean Manufacturing Training in the Dominican Republic

    Invensis Learning delivers practical, instructor-led Lean manufacturing training for professionals and organisations across the Dominican Republic and worldwide. Our trainers are experienced practitioners who bring real shop-floor improvement experience, not just theory, to every session. Whether you join as an individual learner or enrol your team, you get structured courseware, hands-on Lean exercises and flexible delivery, backed by ISO-certified quality and information-security standards. It is why professionals and teams choose Invensis Learning as their Lean manufacturing training company.

    • Experienced trainers with real manufacturing and continuous improvement expertise
    • Live virtual, classroom and onsite corporate delivery to fit your schedule
    • Hands-on exercises: waste walks, VSM, 5S and OEE applied to real scenarios
    • ISO 9001:2015 certified quality management
    • ISO 27001:2022 certified information security
    • 60+ professional courses across quality, agile, project and IT domains
    • Course completion certificate and post-training learner support
    • Trusted by professionals and teams across 100+ countries

    500+

    Corporate Clients

    15+

    Years of Training Excellence

    24/7

    Learner Support

    50+

    Industries Served

    ISO 9001:2015 Certified

    ISO 9001:2015 Certified

    ISO 27001:2022 Certified

    ISO 27001:2022 Certified

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    Secure SSL Encryption

    Leaders in Training industry for 12+ years

    Leaders in Training industry for 12+ years

    Over 5000 five star reviews

    Over 5000 five star reviews

    Level AA conformance, W3C WCAG 2.2

    Level AA conformance, W3C WCAG 2.2

    Lean Manufacturing Training Locations in Dominican RepublicAll our classroom training is now available online at your convenience

    Lean Manufacturing in Dominican Republic

    JW Marriott Santo Domingo, Avenida Winston Churchill, Polígono Central, Santo Domingo de Guzmán, Distrito Nacional, 03201, República Dominicana

    Lean Manufacturing in Dominican Republic

    Real Intercontinental Hotel, Avenida Winston Churchill, Polígono Central, Santo Domingo de Guzmán, Distrito Nacional, 03201, República Dominicana

    corporate banner

    Corporate Lean Manufacturing TrainingFor Your Teams

    Untitled

    • Upskill whole production teams in one aligned Lean programme
    • Standardise waste elimination and 5S practice across sites
    • Flexible onsite, live virtual or hybrid delivery for your plant
    • Role-based exercises applied to your own lines and value streams
    • Experienced trainers with manufacturing and improvement expertise
    • Progress tracking and dedicated coordination for group training
    • Scalable delivery for teams across the DR and the region

    Manufacturers We Support

    Grupo RicaCesar IglesiasTabacalera De GarciaMedtronicBaxterCardinal Health

    What Our Learners Say

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    Waste Walks Changed How I See the Line

    "The waste walk and 5S exercises were eye-opening. Within a week back at the plant I had cut motion and waiting on my line, and my team could see the difference on the board."

    Ramon Espaillat

    Production Supervisor

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    Value Stream Mapping I Could Use Immediately

    "Mapping our current and future state made the bottleneck obvious. The trainer's shop-floor examples were practical, and I now run kanban on two cells with far less inventory."

    Yohanna Peguero

    Manufacturing Engineer

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    OEE and Poka Yoke Made Quality Practical

    "I finally understand how to calculate OEE properly and target the six big losses. The mistake-proofing section helped us stop a recurring defect at source."

    Carlos Fermin

    Quality Analyst

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    Our Team Now Speaks One Lean Language

    "We trained a cross-functional group onsite. The shared vocabulary around waste, flow and standard work has made our daily improvement meetings far more focused and productive."

    Marisol Genao

    Operations Lead, Medical Devices Free Zone

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    Practical, Hands-On and Tailored to Us

    "Invensis tailored the exercises to our own production lines. Supervisors left able to run 5S audits and small Kaizen events themselves. Well organised and genuinely useful."

    Frank Duarte

    Plant Training Manager, Food Manufacturing

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    Frequently Asked QuestionsHere's everything you may ask...

    Lean manufacturing is a systematic approach to eliminating waste from production so that every step adds value for the customer. It is rooted in the Toyota Production System and built on the five Lean principles, the eight wastes and continuous improvement (Kaizen).

    General

    What is Lean manufacturing?

    Lean manufacturing is a systematic approach to eliminating waste from production so that every step adds value for the customer. It is rooted in the Toyota Production System and built on the five Lean principles, the eight wastes and continuous improvement (Kaizen).

    Is Lean Manufacturing Training worth it for professionals in the Dominican Republic?

    Yes. Free-zone manufacturing drives over 60 percent of Dominican exports, and employers in medical devices, cigars, textiles and food value people who can cut waste and improve flow. Lean skills apply on the shop floor from day one.

    Who should attend this training?

    It suits production and manufacturing managers, engineers, supervisors, team leaders, quality professionals, maintenance managers and Lean coordinators, anyone working in or responsible for a production operation. No prior Lean experience is needed.

    Do I need prior Lean experience or qualifications?

    No. The course introduces Lean manufacturing from first principles, so beginners are welcome. Prior manufacturing experience is helpful but not required, and every concept is reinforced with hands-on exercises.

    How long is the training?

    The programme runs for one day (8 hours), covering TPS foundations, the eight wastes, value stream mapping, 5S, kanban, JIT, TPM, OEE, standard work, SMED, Heijunka and Kaizen, with practical exercises throughout.

    What makes Invensis Learning a good choice?

    Invensis Learning is an ISO 9001:2015 and ISO 27001:2022 certified training provider with experienced practitioner trainers, flexible delivery and hands-on courseware, trusted by professionals and teams across 100-plus countries.

    Pricing

    How much does Lean Manufacturing Training cost in the Dominican Republic?

    Fees vary by delivery mode, group size and schedule, so pricing is available on request. Contact a learning advisor for a current quote for live virtual, classroom or onsite training. Request a quote to see the latest options.

    What is included in the course fee?

    The fee typically covers instructor-led sessions, structured courseware, hands-on Lean exercises, learner support and a course completion certificate from Invensis Learning. Confirm the exact inclusions for your chosen format when you enquire.

    Do you offer group or corporate pricing?

    Yes. We offer corporate and group pricing for teams trained together, which is ideal for a production team or cross-functional Lean group. Ask about corporate pricing for a tailored quote for your plant.

    Is there any separate exam or certification fee?

    No. This is a non-certification course, so there is no exam and no separate exam fee. You receive a course completion certificate from Invensis Learning at no extra cost as part of the training.

    What payment options are available?

    We accept major credit and debit cards and bank transfers, with instalment options on selected plans. Speak with a learning advisor to choose the option that suits you.

    Assessment

    Is there an exam for this course?

    No. Lean Manufacturing Training is a non-certification, skills-based programme with no examination. Learning is reinforced through hands-on Lean tool exercises, waste identification activities and group discussion during the day.

    Will I receive a certificate?

    Yes. You receive a course completion certificate from Invensis Learning once you complete the one-day programme. It confirms your participation and the Lean manufacturing skills you have practised, though it is not a formal certification.

    How is my learning assessed?

    There is no formal assessment. Instead you apply Lean tools during the session, running a waste walk, mapping a value stream, assessing 5S and calculating OEE on realistic manufacturing scenarios, so you leave able to use them.

    Is this training tied to a governing body?

    Lean manufacturing is a vendor-neutral methodology with no single awarding body, so the course is not tied to an external accreditation. It is grounded in the Toyota Production System and the recognised Lean body of knowledge.

    What will I be able to do after the training?

    You will be able to identify the eight wastes, read a value stream map, plan a 5S programme, design a kanban pull system, calculate OEE, write standard work and lead Kaizen improvements in your own plant.

    Course Content

    What topics does the training cover?

    The course covers the five Lean principles and TPS, the eight wastes (DOWNTIME), value stream mapping, 5S and visual management, pull systems and kanban, JIT, TPM and OEE, standard work, SMED, Heijunka, Poka Yoke and Kaizen.

    What is the Toyota Production System and how does it relate?

    The Toyota Production System, developed by Taiichi Ohno and Shigeo Shingo, is the foundation of Lean manufacturing. Its two pillars, Just-in-Time and Jidoka, and its tools form the toolkit you learn and practise in this course.

    Are there hands-on exercises?

    Yes. You practise a Gemba waste walk, value stream data collection, a 5S workplace assessment, OEE calculation and kanban sizing, applying each Lean tool to realistic production scenarios rather than only hearing about it.

    What are the eight wastes of Lean?

    The eight wastes, remembered as DOWNTIME, are Defects, Overproduction, Waiting, Non-utilised talent, Transportation, Inventory, Motion and Extra processing. Learning to see and remove them is at the heart of Lean manufacturing.

    Is the training relevant to my industry?

    Yes. While rooted in manufacturing, Lean tools like 5S, value stream mapping and Kaizen apply to medical devices, food, textiles, logistics and service operations, all significant sectors in the Dominican Republic.

    Enrollment

    How do I enrol in Lean Manufacturing Training?

    You can enrol through the Invensis Learning website. Choose your preferred format, complete payment, and you will receive joining details, schedules and course materials. See upcoming batches or talk to a learning advisor to get started.

    What delivery formats are available?

    The training is offered as online (live virtual) instructor-led sessions, in-person classroom training and customised corporate onsite delivery, so you can pick the format that fits your schedule and team.

    When are the next sessions?

    New sessions are scheduled regularly in live virtual and classroom formats, and corporate onsite dates are arranged to suit your team. Contact a learning advisor to see upcoming batches for the Dominican Republic.

    Can training be delivered at our site in the Dominican Republic?

    Yes. Corporate onsite delivery brings the training to your plant, so exercises use your own lines and value streams. It is an effective way to upskill a whole production team together. Ask about onsite options for your site.

    Can I reschedule my enrolment?

    Yes. Flexible options let you reschedule to another batch where available. Contact our support team to arrange a change to your enrolment.