Poka Yoke Training Course

After completing your Poka-Yoke training, professionals gain a fundamental understanding of the following:

• The philosophy and benefits of mistake-proofing
• How to implement the Poka-Yoke methodology
• Zero Quality Control (ZQC), Poka-Yoke, and how it can be used for best effect
• Develop and deploy mistake-proofing methods to reduce defect rates
• Training others in ZQC and Poka-Yoke techniques

There are no prerequisite criteria for taking the Poka-Yoke (Mistake Proofing) Course.

Job roles that can benefit from the Poka-Yoke course include:

• Managers and Supervisors
• Operational and Support Staff
• Quality Engineers
• Business Process Owners
• System Implementers and Coordinators
• Executors and Decision Makers

The Poka-Yoke Course is a 1-day training and certification course.

• What is Poka-Yoke?
• History of Poka-Yoke
• Zero-Defect Quality
• What is Zero-Defect Quality?
• Components of Zero-Defect Quality
• Causes of Defects
• Types of Human Errors
• Types of Inspection
• Zero-Defect Quality – Point of Origin Inspection
• Zero-Defect Quality – 100% Audit Checks
• Zero-Defect Quality – Immediate Feedback
• Zero-Defect Quality – Poka-Yoke
• Waste
• Poka-Yoke - 6 Principles
• Poka-Yoke System Approaches
• System Approaches for Poka-Yoke
• Poka-Yoke Methods
• Poka-Yoke Methods - Contact
• Poka-Yoke Methods - Counting
• Poka-Yoke Methods – Motion Sequence
• Poka-Yoke Guidelines
• Poka-Yoke Implementation
• 3 Rules Of Poka-Yoke
• Poka-Yoke Exercise

Poka-Yoke is being implemented across all the industry sectors and many aspects of daily life. The presence is mundane, and we often need to realize that we are implementing error-proofing. You can implement the Poka-Yoke technique in various domains such as healthcare, manufacturing, the automation industry, the service industry, and many others.

Humans make mistakes, and these mistakes may cause defective products. Poka-Yoke is a technique for avoiding basic human errors at work, also known as mistake-proofing. Poka-Yoke Training is among the most widely recognized error/mistake-proofing techniques for quality management professionals globally.

Currently, poka-yoke is one of the most invaluable gems in Lean Management. Initially, the term was just applied in the manufacturing world, but today, we can see it being applied in all sectors. Professionals encounter poka-yoke every day. Now is the right time to master the basics of Mistake-Proofing (Poka-Yoke) and build your problem-solving muscles.

This Poka-Yoke training course is designed to prepare individuals and enterprises to gain knowledge on changing the mistake-proofing mindset within the enterprise, accepting the fact that mistakes are not acceptable anymore, and educating teams to get comfortable with the process. The individuals who can benefit from Poka-Yoke training include anybody responsible for improving quality in manufacturing operations and who wishes to understand and apply the ZQC model.

A few job roles that can benefit from this training are quality control and quality assurance professionals, professionals who know FMEA, and management professionals who want to bring change for the better and build domain-independent competence.