What is Poka Yoke? Understanding Its Importance
Poka-yoke (noticeable POH KA YOKE) is an error-proofing technique developed by the Japanese engineer Shigeo Shingo during the 1960s to remove errors or avoid errors. The term "poka-yoke" is derived from the Japanese expression...
What is FMEA? An Overview of Failure Mode Analysis
Problems and defects are costly. None of the businesses are willing to shell out excessive money from their pocket. But there are numerous high-profile examples of product recalls due to poorly designed products /processes....
Six Sigma in Construction: Enhancing KPIs and Process Performance
The construction industry is known for its complex processes and high level of variability, which can lead to inefficiencies and errors. Using the Six Sigma methodology, we can identify and eliminate these issues to...
Unlocking the Cost of Poor Quality (COPQ)
Have you ever considered the hidden costs associated with products or services that don't quite meet the mark? We're not just talking about frustrated customers and bad reviews. Businesses can face a surprising financial...
Lean and Six Sigma in the Automotive Industry
Six Sigma is a quality management methodology aiming to improve product and service quality by identifying and eliminating defects. It is used in the automotive industry to improve the quality of vehicles and manufacturing...
PDCA vs DMAIC: How to Choose the Right Improvement Method in 2026
Continuous improvement isn’t optional anymore; it’s the only way to keep processes stable, costs under control, and customers satisfied. Whether you’re trying to reduce defects on a production line, stabilize a service desk, or...
Quality Assurance Manager Key Roles and Responsibilities
The quality of a product is often the difference between a trusted brand and a forgettable one, and at the center of that difference is the Quality Assurance (QA) Manager. Far from a back-office...
Understanding the Six Sigma Process Map
An essential feature of any Lean Six Sigma project is a process map – it helps explain the process at the heart of the project and directs you to unique target areas. There are...
Comprehensive Quality Control Manager Job Description
The Quality Control Manager's job role involves supervising the staff and product development process to ensure that the product developed meets quality standards, efficiency standards, and customer satisfaction as well. They are employed in varied...
CAPA (Corrective and Preventive Action) Process Explained: 7 Steps, Examples, & Common Pitfalls
In today’s highly regulated industries, from medical devices and pharmaceuticals to manufacturing and food production, quality management isn’t just a nice-to-have; it’s a regulatory imperative. At the heart of effective quality management lies CAPA...
